Powder Production via Atomisation and Subsequent Laser Powder Bed Fusion Processing of Fe+316L Steel Hybrid Alloy

Effects of powder recycling on stainless steel powder and built material properties in metal powder bed fusion processes

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone-implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modificatio...

Fabrication and Characterization of a Low Magnetic Zr-1Mo Alloy by Powder Bed Fusion Using a Fiber Laser

A low magnetic Zr-1Mo alloy was fabricated by a powder bed fusion (PBF) process using a fiber laser. The microstructure, surface morphology, and pore distribution of the as-built Zr-1Mo alloy were observed. Its magnetic susceptibility and Vickers hardness were evaluated by magnetic susceptibility balance and a microindentation tester, respectively. The as-built Zr-1Mo alloy mainly consisted of ...

Study of the Microstructure and Cracking Mechanisms of Hastelloy X Produced by Laser Powder Bed Fusion

Hastelloy X (HX) is a Ni-based superalloy which suffers from high crack susceptibility during the laser powder bed fusion (LPBF) process. In this work, the microstructure of as-built HX samples was rigorously investigated to understand the main mechanisms leading to crack formation. The microstructural features of as-built HX samples consisted of very fine dendrite architectures with dimensions...

Laser powder bed fusion of Ti-6Al-4V parts: Thermal modeling and mechanical implications

A continuum-scale modeling approach is developed and employed with three-dimensional finite element analysis (FEA), for simulating the temperature response of a Ti-6Al-4V, two-layered parallelepiped with dimensions of 10×5×0.06 mm during Laser Powder Bed Fusion (L-PBF), a metals additive manufacturing (AM) method. The model has been validated using experimental melt pool measurements from the l...